Mount the Charging Station

To mount the charging station, follow these steps:

Always de-energize all of the breakers associated with the charging station before you begin installation. To prevent risk of severe injury through electric shock, ensure that the MCBClosed Miniature Circuit Breaker and RCDClosed Residual Current Device cannot be reactivated during installation.

Check the Box Contents


When unpacking the box, do not put any components or fasteners directly on the ground.

The front of the charging station is protected by plastic film. Do not remove it until the installation is complete.

Find Box #1, the CP4100 Charging Station, and ensure you have all components (graphics not to scale).

Box #1

CP4100Charging Station (1) (Model may be single port or dual port)

Grounding plate (1)

 

Box of rubber grommets (1)

Contains 1 large and 2 small rubber grommets

Installation kit (1)

Contains:

  • Station key (1)

  • 14 mm M8 socket head screws (4)

  • 25 mm M6 self-tapping Torx screws (4)

  • Phase rotation labels

  • Activation sticker

Install the Grounding Plate

  1. Locate the grounding plate. Using a utility knife, drill, or Dremel tool, carve out two notches in the front of the grounding plate (a) and two in the back (b).

  2. Locate the box of rubber grommets. Fit the grommets into the three holes (one larger, two smaller) in the back of the charging station.

  3. Feed the loose end of the grounding cable from the head bracket through the hole in the bottom right of the grounding plate (c).

  4. Fit the grounding plate onto the station mounting bracket.

  5. Using four 14 mm M8 socket head screws, secure the grounding plate to the station mounting bracket (d). Tighten the screws to 16.5 Nm.

  6. Bend the power cables (e) forward approximately 90 degrees.

Mount the Charging Station

The steps in this section require two people.

  1. Gently lay the charging station face up on the padded ground covering. Use the station key to unlock and open the door.

  2. Use a screwdriver to remove the screw holding the component cover in place.

  3. Remove the component cover and put it in a safe place for later reuse.

  4. Gently lay the charging station face down on the padded ground covering, with the top of the station facing away from the pedestal.

  5. Lift the station so that you can guide the power cables into it through the holes in the bottom (f).

  6. Guide the loose end of the grounding cable through the back of the station.

  7. Carefully swing the door open to more easily guide the power cables into place.

  8. Rotate the station slowly into a vertical position as you go.

  9. When the charging station is vertical, seat the charging station into the grounding plate.

    Continue to support the charging station until it is secured in place with mounting screws.

  10. Using a Torx T25 driver and four 25 mm M6 screws, secure the charging station in place. Tighten the screws to 6.5 Nm.

  11. Connect the loose end of the long grounding wire to PE between the two terminal blocks inside the charging station.