Install Cable Management Kit

The Power Link 2000 can be installed with standard cable management kit (CMK Cable Management Kit), tall CMK Cable Management Kit, or overhead CMK Cable Management Kit for managing different length charging cables. Depending on the space or clearance available above the Power Link 2000, the standard and tall CMK Cable Management Kit may be installed at one of two height settings, a minimum or maximum height.

Power Link 2000 CMKs

CMK Cable Management Kit Type	Compatible Charging Cable Length	Installation Height
		Minimum	Maximum
Standard	Standard length (5.8 m or 19 ft)	2.21 m (7 ft 3 in)	2.41 m (7 ft 11 in)
Tall	Medium length (7.6 m or 25 ft)	2.41 m (7 ft 11 in)	3 m (10 ft)
Overhead		-	-

Access Pre-installed CMK Mast

To access the pre-installed CMK Cable Management Kit mast, complete the following steps:

Remove Side Panels

To remove the side panels, complete the following steps:

1. Loosen the screws (x2).

   

2. Slowly push upper side of the side panel up to disengage it from hooks (x2) on the frame.

   

3. Remove the side panel and keep it aside to reinstall it later.

   

Remove Rear Upper Cover

To remove the rear upper cover, complete the following steps:

1. Loosen the screws (x6) to remove the rear upper cover.

   

 

Install Standard CMK

If the site plan calls for the Power Link 2000 to be configured with a standard CMK Cable Management Kit, follow procedures in this section to install the CMK Cable Management Kit.

Kit Components

Check the standard CMK Cable Management Kit package for the following components:

(a) Front cover

(b) Rear cover

(c) Mast

(d) Single or dual swingarm assembly

(e) M6 Torx screws (x5)

Install Mast

1. Loosen the preinstalled screws if they are not loose. Hook the mast to the screws.

   To install CMK Cable Management Kit at maximum height, the mast hooks onto eight preinstalled screws.

   

   To install CMK Cable Management Kit at minimum height, do the following:

   1. Remove these preinstalled screws (x2 from the rear of the Power Link 2000 and x2 from the front of the mast).

      

   2. Loosen and hook the mast to the remaining screws (x6).

      

2. Torque loosened screws to 5.6 Nm (50 in-lb) through the screw holes at the back of the mast.

   Maximum height:

   

   Minimum height:

   

Install Swingarm Assembly

To install the swingarm assembly, complete the following steps:

1. Find the M6 Torx screws (x5) shipped in the standard CMK package.

2. Install the swingarm assembly onto the mast.

   

3. Install the M6 Torx screws (x5) (x4 at rear and x1 at front) and torque to 5.6 Nm (50 in-lb).

   

4. Suspend charging cable.

5. Install covers.

Install Tall CMK

If the site plan calls for the Power Link 2000 to be configured with a tall CMK Cable Management Kit, follow procedures in this section to install the CMK Cable Management Kit.

Kit Components

Check the tall CMK Cable Management Kit package for the following components:

(a) Mast

(b) Front and rear covers

(c) Single or dual tall CMK Cable Management Kit assembly

(d) M6 Torx screws (x8) and M10 hex screws (x4)

 

Install Mast

1. Loosen the preinstalled screws if they are not loose, and hook the mast to the screws.

   To install CMK Cable Management Kit at maximum height, the mast hooks onto eight preinstalled screws.

   

   To install CMK Cable Management Kit at minimum height, do the following:

   1. Remove these preinstalled screws (x2 from the rear of the Power Link 2000).

      

   2. Loosen and hook the mast to these screws (x6).

      

2. Torque loosened screws to 5.6 Nm (50 in-lb) through the screw holes at the back of the mast.

   Maximum height:

   

   Minimum height:

   

Install Tall CMK Assembly

To install tall CMK Cable Management Kit assembly, complete the following steps:

1. Find the M10 hex screws (x4) shipped in the tall CMK package.

2. Install the tall CMK Cable Management Kit assembly onto the mast.

   

3. Install the M10 hex screws (x4) and torque to 13.5 Nm (120 in-lb).

   

4. Install tetherball onto the charging cable.

5. Suspend charging cable.

6. Install covers.

Install Overhead CMK

If the site plan calls for the Power Link 2000 to be configured with an overhead CMK Cable Management Kit, follow procedures in this section to install the CMK Cable Management Kit.

Kit Components

Check the overhead CMK Cable Management Kit package for the following components:

(a) Mounting bracket

(b) Overhead CMK Cable Management Kit

(c) Hardware kit with M8 hex nuts (x4) and M6 Torx screws (x4)

Install Overhead CMK

To install the overhead CMK Cable Management Kit, complete the following steps:

1. Find the M8 hex nuts (x4) and M6 Torx screws (x4) shipped in the overhead CMK package.

2. Install the bracket onto the pole.

   

3. Install and torque the M8 hex nuts (x4) to 12.2 Nm (108 in-lb) to secure the bracket.

   

4. Align the overhead CMK Cable Management Kit onto the bracket and install M6 Torx screws (x4, x2 on the left side and x2 on the right side).

   

5. Torque the screws to 3.4 Nm (30 in-lb).

   

6. Install tetherball onto the charging cable.

7. Suspend charging cable.

Install Tetherball

Standard length (5.8 m or 19 ft) charging cables come with a tetherball preinstalled onto the cable. For non‑LCC Liquid Cooled Cable medium length (7.6 m or 25 ft) charging cables, a tetherball is not preinstalled onto the cable. It must be installed after installing the charging cable or while installing the CMK Cable Management Kit. To install the tetherball, complete the following steps:

1. Loosely install the tetherball onto the cable.

   

2. If necessary, slide the tetherball to a position on the cable such that the lowest point of the cable remains 25 mm (1 in) off the ground when the cable is in its stored position.

   

3. Torque the screws (x4) to 2.8 Nm (25 in-lb).

   

Suspend Charging Cable

To suspend the charging cable, complete the following steps:

1. Loosen the screw if it is not loose.

   

2. Align the spring tab in the tetherball with the flat notch on the tether pin. While aligned, gently push the tetherball onto the tether pin.

   

3. Torque the screw to 2.8 Nm (25 in-lb).

   

4. Tug on the cable to check that it is securely attached and the swingarm or tool balancer is functioning. If you find limited motion or retraction, contact ChargePoint support at chargepoint.com/support.

   • Standard CMK Cable Management Kit swingarm extension:

     

   • Tall CMK Cable Management Kit tool balancer extension:

     

5. If two charging cables have been installed, repeat for the other side.

Install CMK Covers

To install the CMK Cable Management Kit covers, complete the following steps:

1. Find the front and rear covers shipped in the CMK Cable Management Kit package.

2. Insert one edge of the rear cover into one of the grooves on the rear side of the CMK Cable Management Kit mast.

   

3. Gently flex the rear cover to insert its other edge into the other groove on the rear side of the CMK Cable Management Kit mast.

   

4. Repeat the above steps for the front cover and ensure the following:

   • If installing covers on the standard CMK Cable Management Kit at maximum height, make sure that the front cover is resting on the two shoulder screws on the front side of the CMK Cable Management Kit mast.

     

   • If the CMK Cable Management Kit (either standard or tall) is installed at minimum height, cut its front cover to the following height:

     1. Standard CMK Cable Management Kit's front cover:

        

     2. Tall CMK Cable Management Kit's front cover: