Prepare for Installation

Follow the instructions provided in this topic to prepare Pantograph Down 2000 for installation.

Do not install or service the charging station in inclement weather. If you work in snow, rain, or wind, you must use a weather-proof shelter that covers all boxes and components.

Warranty Limitation

If the charging station is not installed, commissioned, or serviced by a ChargePoint certified technician using a ChargePoint-approved method, it is excluded from all ChargePoint and other warranties and ChargePoint is not responsible.
You must be a licensed electrician and complete training at https://www.chargepoint.com/partners/training-certification to become ChargePoint certified and to access ChargePoint's web-based installer tools or ChargePoint Installer app.

Ensure that the installation complies with all applicable codes and ordinances.

Keep components out of direct sunlight in a cool area until you install them.

Use low torque settings when working with power tools during installation or servicing. Over-torquing can damage the equipment.

Check Site Readiness

To check site readiness, complete this checklist before you install Pantograph Down 2000:

Site Readiness Checklist

Pantograph Down 2000 Site Readiness Checklist

The electrical equipment is installed and labeled in accordance with the National Electrical Code (NEC

National Electric Code) and all applicable requirements of the serving electric utility company and the authority having jurisdiction.

☐

Power Blocks are installed at locations proposed in the site drawings.

☐

The installation site for the Pantograph Down Mast meets the following requirements:

The concrete foundation was designed and approved by a structural engineer for the Pantograph Down Mast structural specifications given in the Pantograph Down 2000 Site Design Guide.
The concrete foundation is fully cured and smooth.
Anchor bolts (x4) are at locations proposed in the site drawings and installed per instructions given in the site plans.
Conduit stub-ups are present per the site plans.
Wires meet the requirements given in the site plans.

☐

The installation site meets the drainage, ventilation guidelines, and clearances given in the Pantograph Down 2000 Site Design Guide.

☐

Sufficient space is available to use a forklift or other lifting equipment, unpack, remove packing materials, and allow two people to freely move throughout the site.

☐

Electrical Readiness

Refer to the Pantograph Down 2000 Datasheet and Pantograph Down 2000 Site Design Guide at ChargePoint Product Reference Documentation for electrical input and output specifications.

Bring These Tools and Resources

Pantograph Down 2000 requires at least three people for installing the mast and at least two people for installing all other components.

Additionally, the installer must bring the equipment, tools, and materials specified in this section. These are not provided by ChargePoint.

Comply with these guidelines to prevent component damage.

Use appropriately sized tools to torque fasteners.
Use the given torque values to tighten the fasteners.
Ensure that the tools such as torque tool, multimeter, and Ethernet tester are calibrated.

Equipment for Lifting and Installing Mast

Equipment for Lifting and Installing Mast
	Construction crane Rated for ≥ 4536 kg (10,000 lb)		Mobile elevating work platform (scissor lift)
	Metal lifting cable sling Rated for ≥ 100 kg (220 lb) Length 10 ft		Flat eye web lifting sling (x2) Rated for ≥ 2900 kg (6400 lb) Length 3 m (10 ft)

Equipment for Lifting Enclosures and Pantograph

Equipment for Lifting Enclosures and Pantograph
	Forklift with anti-slip forks Rated for ≥ 300 kg (661 lb) Fork max size: Width = 102–127 mm (4–5 in) Thickness ≤ 57 mm (2.25 in) If your site has height constraints or heights that exceed the service range of a forklift, use alternative equipment

Equipment and Tools for Installation

Equipment and Tools for Installation
	Paper towel roll		Magnet tray
	Industrial vacuum cleaner		Wire brush (to remove any residue on anchor bolts)
	Hard hat		Cut-resistant gloves
	Safety glasses		Ladder
	Cable ties		Box cutter
	Cable puller or fish tape		Measuring tape or other tool to measure height, length, and distance
	Level		Lockout/tagout equipment
	Multimeter (meter and probes rated for 1000 V)		Ethernet tester such as a Klein Tools VDV526-052 VDV LAN Local Area Network Scout Jr. Tester or similar
	Conduit cutter (to cut up to 4 in conduits)		Pliers
	Wire cutters, including Ethernet (Cat6 Shielded Twisted Pair (STP Shielded Twisted Pair)) cable		Wire strippers, including Ethernet (Cat6 STP Shielded Twisted Pair) cable
	Lug crimping tool and die		Ethernet (RJ45) connector crimping tool
	Torque wrench		Torque screwdriver
	Hex socket set (including 8 mm, 10 mm, 13 mm, 17 mm, 24 mm deep socket, 1/2 in, 9/16 in, 3/4 in, 7/16 in, 7/8 in, 15/16 in, 2-3/8 in, 3-1/2 in)		Hex wrench (10 mm, 5/32 in, 3/16 in, 7/32 in, 7/16 in)
	Wrench set (including 3/4 in, 5/16 in, 13/16 in, 20 mm, 33 mm, 46 mm, and adjustable) 3-1/2 in strike wrench		Torx screwdriver (T20, T25, T30)
	T25 Security screwdriver		Flathead screwdriver set (including 2.5 mm and 3.5 mm tip for terminal blocks)
	Phillips head screwdriver set (including #2)		Torque paint pen
	Permanent marker		Anti-oxidant joint compound (to make gastight joint between wire and lug) and wire pulling lubricant
	Weatherproof sealant		Dielectric grease
	Hydraulic hole punch		Rubber mallet
	Hand-held drill		Drill bit (3/8 in)
	Smartphone with internet connectivity		QR Quick Response code scanner (usually built into the camera app)
	ChargePointInstaller app		ChargePoint installer login credentials

Additional Consumables

The installer must provide the following parts. These parts are not provided by ChargePoint.

A 3-1/2 inch strut pipe strap (x1 per Pantograph Down Mast)
A water-tight cable gland for the ground wire that exits the Power Link 2000 bottom gland plate and connects to the Pantograph Down Mast (x1 per Power Link 2000)

Wires and Terminations Required for Site

The installer must bring all wires and lugs specified in this section. They are not provided by ChargePoint.

For AC and DC high voltage (HV High Voltage), high current wiring, use copper or aluminum wires rated for 90 °C (194 °F).
- AC high current wires can be THHN Thermoplastic High Heat-Resistant Nylon-Coated/THHW Thermoplastic High Heat-Tesistant, Water-Resistant/THW Thermoplastic Heat-Resistant, Water-Resistant-2/THWN-2 based on site condition (dry or wet) and rated for 600 V.
- DC HV High Voltage wires can be XHHW/XHHW-2 based on site condition (dry or wet) and rated for 1000 V.
For low voltage (LV Low Voltage) DC wiring, use only copper wires (XHHW/XHHW-2 based on site condition, dry or wet) rated for 1000 V and 75 °C (167 °F).
For PD Controller 120–277 V AC input wires, use only copper wires rated for 600 V AC and 75 °C (167 °F).
Use copper lugs for copper wires and aluminum lugs for aluminum wires. The lugs must be nickel, tin, or silver plated compression (not mechanical) lugs. Nickel-plated lugs installed with dielectric grease is recommended.
All AC and DC high voltage wires must undergo insulation testing as outlined in the High Voltage Wire Insulation Resistance Test Field Guide.

Mast-mount Power Link 2000 input wires

The Power Block DC (HV High Voltage and LV Low Voltage) and Ethernet outputs are the inputs for the Power Link 2000. In some Express Plus architectures, the Power Link 2000 may receive DC (HV High Voltage and LV Low Voltage) power from Power Block(s) via a connection to another Power Link 2000. The Power Link 2000 may also be configured with LV DC Low Voltage Direct Current connection with a soft shutdown switch and/or a hardwired Ethernet connection to a network server.

Following are wire specifications for the Power Link 2000, including the maximum quantity and size that the wire terminals can accommodate. All sizing assumes a maximum ambient temperature of 50 °C (122 °F). Where the maximum wire size is listed, the actual wire quantity and size must be chosen based on site-specific wiring requirements and in accordance with the maximum allowed conduit filling rate per local code.

Mast-mount Power Link 2000 Input Wire Specifications
Input Wire	Quantity	Size	Termination
HV DC High Voltage Direct Current (Max. 500 A per landing)	Max. 12 wires (three per pole on each landing)	Upper landings: Max. 150 mm² (300 MCM)(*)	Lug: Long barrel and tongue with two holes spaced 44.5 mm (1.75 in) apart and sized for M12 (0.5 in) studs. Max. tongue width: 31 mm (1.25 in) for upper landings, 25.9 mm (1 in) for lower landings. Aluminum lug max. tongue thickness: 10 mm (0.4 in) for upper landings, 5 mm (0.2 in) for lower landings.
HV DC High Voltage Direct Current (Max. 500 A per landing)	Max. 12 wires (three per pole on each landing)	Lower landings: Max. 120 mm² (4/0 AWG American Wire Gauge)
Ground (from Power Block)	Max. 3 wires (one from each Power Block)	Refer to local code for size; Max. 50 mm² (1/0 AWG American Wire Gauge)	Lug: Short barrel and tongue with single hole and sized for M6 (0.25 in) stud.
LV DC Low Voltage Direct Current (from Power Block or another Power Link 2000)	Max. 4 wires (two wire pairs; each pair has one wire per pole)	16 mm² (6 AWG American Wire Gauge)	Stripped wire end
Ethernet	Max. 4 cables	Cat6 STP Shielded Twisted Pair cable, outdoor rated or Paige OSP Shielded Gamechanger(**)	RJ45 connector
Soft shutdown switch(***)	2 wires	2.5 mm² (14 AWG American Wire Gauge)	Stripped wire end

(*) If utilizing both upper and lower landings, the maximum HV DC

High Voltage Direct Current wire size is 120 mm² (4/0 AWG

American Wire Gauge). (**) The required Ethernet cable type depends upon the cable run length. See the Pantograph Site Design Guide for details. ( ***) Soft shutdown switch is an optional feature.

Mast-mount Power Link 2000 output wires

The mast-mount Power Link 2000 provides HV DC High Voltage Direct Current output to one pantograph and provides LV DC Low Voltage Direct Current and Ethernet output to the PD Controller. In some Express Plus architectures, the Power Link 2000 may provide DC (HV High Voltage and LV Low Voltage) power from Power Block(s) to other Power Link 2000(s).

Mast-mount Power Link 2000 Output Wire Specifications
Output Wire	Quantity	Size	Termination
HV DC High Voltage Direct Current(*)	6 wires (three per pole)	120 mm² (4/0 AWG American Wire Gauge)	Lug(**): Long barrel and tongue with two holes spaced 44.5 mm (1.75 in) apart and sized for M12 (0.5 in) studs. Max. tongue width: 31 mm (1.25 in). Aluminum lug max. tongue thickness: 5 mm (0.2 in).
High power ground(*) (to pantograph PE)	1 wire	50 mm² (1/0 AWG American Wire Gauge)	Lug: Short barrel and tongue with single hole sized for M6 (0.25 in) stud.
Ground (to Pantograph Down Mast)	1 wire	Refer to local code for size; Max. 50 mm² (1/0 AWG American Wire Gauge)	Lug: Short barrel and tongue with single hole sized for M6 (0.25 in) stud.
LV DC Low Voltage Direct Current (to another Power Link 2000)	Max. 4 wires (two wire pairs; each pair has one wire per pole)	16 mm² (6 AWG American Wire Gauge)	Stripped wire end
LV DC Low Voltage Direct Current (to PD Controller)	This wire pair is provided with the mast-mount Power Link 2000. The wire ships pre-terminated for connection within the Power Link 2000.
Chassis ground (to PD Controller)	1 wire	4 mm² (12 AWG American Wire Gauge)	Ring terminal: Sized for M6 (0.25 in) stud.
Ethernet	1 cable	Cat6 STP Shielded Twisted Pair cable, outdoor rated	RJ45 connector, shielded

(*) The output HV DC

High Voltage Direct Current and high power ground wires and conduit are provided with the Pantograph Down Mast. (**) Provided HV DC

High Voltage Direct Current wires are DLO copper wire, requiring flex lugs.

PD Controller Wires

Each PD Controller is configured with AC input from the site as well a LV DC Low Voltage Direct Current, chassis ground, and Ethernet connection from a Power Link 2000. Allowed quantity, size, and terminations for these wires are listed below. Check the site plan for site specific wire specifications.

Following are wire specifications for the PD Controller, including the maximum quantity and size that the wire terminals can accommodate. All sizing assumes a maximum ambient temperature of 50 °C (122 °F). Where the maximum wire size is listed, the actual wire quantity and size must be chosen based on site-specific wiring requirements and in accordance with the maximum allowed conduit filling rate per local code.

PD Controller Wire Specifications
Wire	Quantity	Size	Termination
120-277 V AC input	2 wires (one per pole)	Size based on branch circuit breaker; Max. 16 mm² (6 AWG American Wire Gauge)	Stripped wire end
AC ground	1 wire	Size based on branch circuit breaker; Max. 16 mm² (6 AWG American Wire Gauge)	Stripped wire end
LV DC Low Voltage Direct Current input	LV DC Low Voltage Direct Current input wires are provided by ChargePoint for installing the PD Controller with the Pantograph Down Mast.
Ethernet input	See Power Link 2000 output wire specifications.		RJ45 connector, unshielded
Chassis ground	See Power Link 2000 output wire specifications.		Stripped wire end

Schunk SLS 201.102 pantograph wires

The Schunk SLS 201.102 pantograph is configured with HV DC High Voltage Direct Current input and high power ground connection from a Power Link 2000. It also has a ground connection from the Pantograph Down Mast. Allowed quantity, size, and terminations for these wires are listed below. Check the site plan for site specific wire specifications.

Following are wire specifications for the pantograph, including the maximum quantity and size that the wire terminals can accommodate. All sizing assumes a maximum ambient temperature of 50 °C (122 °F). Where the maximum wire size is listed, the actual wire quantity and size must be chosen based on site-specific wiring requirements and in accordance with the maximum allowed conduit filling rate per local code.

Schunk SLS 201.102 unfurnished wire quantity, size, and termination specifications
Wire	Max. Wire Quantity and Size	Termination
HV DC High Voltage Direct Current (from Power Link 2000)	See Power Link 2000 output wire specifications.	Lug: Single hole lug and sized for M10 bolt.
High power ground (PE) (from Power Link 2000)	See Power Link 2000 output wire specifications.	Lug: Single hole lug and sized for M10 bolt.
Ground (from Pantograph Down Mast)	See Pantograph Down Mast wire specifications.	Ring terminal: Sized for M8 bolt.

Pantograph Down Mast wires

The Pantograph Down Mast is configured with a ground connection from the Power Link 2000. Depending on site requirements, it may also be connected to a maximum of two grounding rods. Allowed quantity, size, and terminations for these wires are listed below. Check the site plan for site specific wire specifications.

Pantograph Down Mast Wire Specifications
Wire	Quantity	Size	Termination
Ground (from grounding rods)	Max. 2 wires	Refer to local code for size; Max. 50 mm² (1/0 AWG American Wire Gauge)	Lug: Single hole and sized for 3/8 in bolt.
Ground (from Power Link 2000)	1 wire	See Power Link 2000 output wire specifications.	Lug: Single hole and sized for 3/8 in bolt.
Ground (to pantograph frame)	1 wire	Refer to local code for size; Max. 50 mm² (1/0 AWG American Wire Gauge)	Ring terminal: Sized for M8 bolt.

Tightening Torques

Power Link 2000

Power Link 2000 tightening torques
Component	Component Material	Fastener	Tool	Torque
Soft shutdown switch set screws	—	—	2.5 mm flathead screwdriver	0.6 Nm (5.3 in-lb)
LV DC terminal set screws (for output to PD Controller)	—	—	3.5 mm flathead screwdriver	0.7 Nm (6.2 in-lb)
LV DC terminal set screws (for output to Power Block or other Power Link 2000)	—	—	3.5 mm flathead screwdriver	1.5 Nm (13.3 in-lb)
Gland plate screws	Metal	M5	T25 Security	4.5 Nm (40 in-lb)
Ethernet to USB mounting nuts	Metal	M5	8 mm socket	4.5 Nm (40 in-lb)
Enclosure mounting screws	Metal	M6	T30 Torx	5.6 Nm (50 in-lb)
Ground wire lug nuts			10 mm socket
Chassis ground wire nuts			10 mm socket
HV DC wire lug nuts	Metal	M10	17 mm socket	19 Nm (14 ft-lb)
Mounting base fasteners	Metal	1/2 in	3/4 in socket	50 Nm (37 ft-lb)

PD Controller

PD Controller tightening torques
Component	Component Material	Fastener	Tool	Torque
Wi-Fi coaxial cable connector	—	—	5/16 in wrench	0.45 Nm (4 in-lb)
RFID coaxial cable connector	—	—	5/16 in wrench	0.45 Nm (4 in-lb)
AC PE terminal set screw	—	—	3.5 mm flathead screwdriver	1.7 Nm (15 in-lb)
AC circuit breaker set screws (18-12 AWG wires)	—	—	#2 Phillips screwdriver	2.4 Nm (21.2 in-lb)
AC circuit breaker set screws (10-8 AWG wires)	—	—		2.8 Nm (24.8 in-lb)
AC circuit breaker set screws (6 AWG wires)	—	—		4 Nm (35.4 in-lb)
3/4 in NPT cable gland cap	—	—	33 mm wrench	4.5 Nm (40 in-lb)
1-1/4 in NPT cable gland cap	—	—	46 mm wrench	4.5 Nm (40 in-lb)
3/4 in NPT cable gland nut	—	—	33 mm wrench	7.9 Nm (70 in-lb)
1-1/4 in NPT cable gland nut	—	—	46 mm wrench	10.2 Nm (90 in-lb)
Enclosure mounting bolts	Metal	5/16 in	1/2 in socket	10 Nm (90 in-lb)
Unistrut mounting fasteners	Metal	1/2 in	3/4 in socket	50 Nm (37 ft-lb)

Auxiliary Components

Auxiliay components tightening torques
Component	Component Material	Fastener	Tool	Torque
Wi-Fi antenna coaxial cable connector	—	—	13/16 hex wrench	1.5 Nm (13.3 in-lb)
RFID antenna coaxial cable connector	—	—	13/16 hex wrench	1.5 Nm (13.3 in-lb)
Status LED mounting nuts	Metal	M5	8 mm socket	4.5 Nm (40 in-lb)
Auxiliary component frame, side cover nuts (at cover ends)	Metal	M5	8 mm socket	4.5 Nm (40 in-lb)
Auxiliary component frame, front cover	Metal	M6	10 mm socket	5.6 Nm (50 in-lb)
Wi-Fi and RFID antenna assembly mounting nuts	Metal
Auxiliary component frame, ground wire fasteners	Metal
Auxiliary component frame, rear cover	Metal
Auxiliary component frame, side cover nuts (along cover length)	Metal
Auxiliary component frame, side rail mounting nuts	Metal	M16	24 mm deep socket	94.9 Nm (70 ft-lb)

Schunk SLS 201.102 Pantograph

Schunk SLS 201.102 pantograph tightening torques
Component	Component Material	Fastener	Tool	Torque
Pantograph mounting rail clamp screw	—	—	7/16 in	4.7 Nm (42 in-lb)
Control pilot cable gland	—	—	20 mm wrench	1.5 Nm (13.3 in-lb)
Pantograph frame ground wire fasteners	Metal	M8	13 mm socket	12.2 Nm (108 in-lb)
HV DC wire fasteners	Metal	M10	13 mm and 17 mm socket	19 Nm (14 ft-lb)
Pantograph mounting fasteners	Metal	5/8 in	15/16 in socket	99 Nm (73 ft-lb)

Pantograph Down Mast

Schunk SLS 201.102 pantograph tightening torques
Component	Component Material	Fastener	Tool	Torque
Mast covers and panels screws (for pantograph access cover, hinge access cover, mast arm endcap, and vent panels)	Metal	3/8 in	7/32 in hex	5.6 Nm (50 in-lb)
Mesh screen screws	Metal	M6	T25 Torx and 10 mm socket	5.6 Nm (50 in-lb)
Ground wire (inside of mast arm) fasteners	Metal	M8	13 mm socket	15 Nm (133 in-lb)
Ground bar base fasteners	Metal	3/8 in	9/16 in socket	19 Nm (14 ft-lb)
Ground bar wire fasteners	Metal	3/8 in	9/16 in socket	19 Nm (14 ft-lb)
Mast arm fasteners	Metal	1-1/2 in	2-3/8 in socket	Turn of Nut Technique
Mast mounting nuts	Metal	2-1/4 in	3-1/2 in strike wrench	Turn of Nut Technique

Pantograph Down 2000 Packages

Component crates are heavy and can cause injury or death if dropped. Do not stand or walk beneath the crate while it is being lifted. Take precautions against the crate tipping or sliding.

Leave components in the shipping crate until needed. When removing, protect them from damage (such as scratches) by placing them flat on a blanket or tarp, face up. Do not stand up cover panels, as they may be knocked or blown over. Cover charging connectors to prevent damage or ingress.

Keep components out of direct sunlight in a cool area until you install them.

Always transport and store components in their original packaging. Use appropriate lifting equipment (forklift or crane, lifting straps, and any corresponding attachments and accessories). Ensure the load rating of all lifting equipment is adequate for the weight of the crated components.

Keep components in original packaging, free of moisture, and protected from damage until you install or service them at the site. Store all shipments of components in a dry covered location and protect from moisture.

For any missing component, contact chargepoint.com/support.

Package Dimensions and Weights

Package Dimensions and Weights
Package	Dimensions (LxWxH)	Max. Weight
Pantograph Down Mast	Varies. The mast arrives on a flat bed truck.	3175 kg (7000 lb)
Mast installation parts crate	0.9 x 0.68 x 0.47 m (35.5 x 27 x 18.5 in)	113 kg (250 lb)
Mast panels and covers crate	0.86 x 0.74 x 0.55 m (34 x 29.3 x 21.5 in)	113 kg (250 lb)
Mast Components Kit	Not available	Not available
Power Link 2000	1.52 x 1.14 x 0.51 m (60 x 45 x 20 in)	182 kg (400 lb)
PD Controller	0.8 x 0.79 x 0.33 m (31.5 x 31 x 13 in)	37 kg (81 lb)
Schunk SLS 201.102	2.44 x 1.22 x 1.22 m (96 x 48 x 48 in)	340 kg (750 lb)
Schunk SLS 201.102 Auxiliary Components Kit	2.71 x 0.93 x 0.34 m (106.8 x 36.3 x 13.3 in)	75 kg (165 lb)
Ethernet to USB Universal Serial Bus Kit (option)	0.3 x 0.39 x 0.22 m (11.81 x 15.35 x 8.66 in)	1.4 kg (3 lbs)

Pantograph Down Mast

The Pantograph Down Mast ships to site on a flatbed truck, along with two parts crates.

Mast
Installation parts crate
Panels and covers crate

Installation Parts Crate

Images are not exact to scale.

Power Link 2000 mounting base
PD Controller mounting unistruts (x2)
Mast ground bar
Knockout cover
Knockout cover wedge pins (x2)
Pivot hinge plugs (x2)

Bags with fasteners and hardware:
- Fasteners for securing mast arm to pole: 1-1/2 x 8 in bolts (x10), 1-1/2 in washers (x20), 1-1/2 in nuts (x10)
- Fasteners for securing Power Link 2000 mounting base: 1/2 in bolts (x6), 1/2 in washer (x6), 1/2 in nuts (x6)
- Fasteners for securing Power Link 2000 to mounting base: M6 x 25 mm screws (x8)
- Fasteners for securing PD Controller mounting unistruts: 1/2 in bolts (x4), 1/2 in washers (x4), 1/2 in nuts (x4)
- Fasteners for securing PD Controller to unistruts: 5/16 x 1-1/4 in bolts (x4), 5/16 in washers (x4), 5/16 in spring nuts (x4)
- Fasteners for securing Schunk SLS 201.102 pantograph on mast: 5/8 x 2 in bolt (x4). 5/8 in flat washer (x4), 5/8 in lock washer (x4), 5/8 in hex nut (x4)
- Fasteners for securing mast ground bar: 3/8 x 1-1/4 in bolts (x2), 3/8 in flat washers (x4), 3/8 in dragon tooth washers (x4), 3/8 in lock washers (x2), 3/8 in hex nuts (x2)
- Lanyards (x3) with caribiner clips attached at each end
- Fasteners for securing mast covers and panels: 3/8 x 1-1/4 in button head screws (x16)

Panels and Covers Crate

Images are not exact to scale.

Upper vent panels (x2)
Lower rear vent panel
Hinge top access cover
Arm end cap
Pantograph top access cover

Mast Components Kit

Controller interface cable (13 m, 42.7 ft)
Wi-Fi antenna coaxial cable (13 m, 42.7 ft)
RFID antenna coaxial cable (13 m, 42.7 ft)
Power Link 2000 to PD Controller LV DC wire assembly
Door window cover
Mesh screen, large
Mesh screens, small (x2)
Bags with fasteners:
- Fasteners for securing door window cover: M4 screws and M4 oversized washers (x10 each)
- Fasteners for securing mesh screens to covers: M6 screws and M6 nuts (x18 each)
- Fasteners for landing ground wire at pantograph frame: M8 bolt and M8 flange nut (x1 each)
- Fasteners for landing ground wires at mast ground bar: 3/8 in flange bolts, 3/8 in flange nuts, and 3/8 in external tooth washers (x5 each)
Cable ties (x2)

Power Link 2000 Package

PD Controller Package

Schunk SLS 201.102 Package

The pantograph ships crated and secured on a pallet.

Schunk SLS 201.102 Auxiliary Components Kit

The Auxiliary Components Kit package ships on a pallet.

Labeled diagram of product, tools or parts.

Mounting frame side cover, right
Mounting frame rail, right
Mounting frame side cover, left
Mounting frame rail, left
RFID Radio Frequency IDentification antenna assembly
Status LED and cable
Mounting frame cover, front
Controller interface cable (5 m, 16.4 ft)
Mounting frame cover, rear

Wi-Fi Wireless Fidelity and RFID Radio Frequency IDentification antenna coaxial cables (x2) (5m, 16.4 ft each)
Hardware box with:
- Ground wire (0.5 m, 1.6 ft)
- M8 bolt and M8 nut (x1 each)
- M10 bolts and M10 flange nuts (x5 each)
- M16 bolts and M16 nuts (x4 each)
- Wire terminal operating tool
- Cable ties (x9)
Wi-Fi Wireless Fidelity antenna assembly

Disconnect Power

To disconnect power, complete the following steps:

Risk of shock

Before any procedure, disconnect the power.
Follow local code and site lockout/tagout procedure to de-energize the station.
Wait for energy to dissipate (approximately five minutes).
Keep power off until all covers and panels are reinstalled and the work is complete.

Failure to follow these instructions can result in serious injury, loss of life, or property damage.

Disconnect power at the site electrical panel.

Follow standard practice and local code to de-energize the applicable circuit and lock out/tag out the disconnect before proceeding.
Use a multimeter to test that the unit is de-energized.

Prepare for Installation

Check Site Readiness

Electrical Readiness

Bring These Tools and Resources

Equipment for Lifting and Installing Mast

Equipment for Lifting Enclosures and Pantograph

Equipment and Tools for Installation

Additional Consumables

Wires and Terminations Required for Site

Mast-mount Power Link 2000 input wires

Mast-mount Power Link 2000 output wires

PD Controller Wires

Schunk SLS 201.102 pantograph wires

Pantograph Down Mast wires

Tightening Torques

Power Link 2000

PD Controller

Auxiliary Components

Schunk SLS 201.102 Pantograph

Pantograph Down Mast

Pantograph Down 2000 Packages

Package Dimensions and Weights

Pantograph Down Mast

Installation Parts Crate

Panels and Covers Crate

Mast Components Kit

Power Link 2000 Package

PD Controller Package

Schunk SLS 201.102 Package

Schunk SLS 201.102 Auxiliary Components Kit

Disconnect Power

On This Page