Replace a Wall Mount

Required Tools and Materials

Tools and Materials

Torx screwdriver (T25)

8mm hex driver

10 mm hex socket

Electric drill
The charging station with the faulty part must have an Activated status.

Before you Begin

Risk of shock

  • Before any procedure, the technician must disconnect the power.

  • Follow local code to de-energize the applicable circuit and lock out/tag out the disconnect before proceeding. Use a multimeter to test that power is off.

  • Keep power off until the top cap is correctly reinstalled and the work is complete.

Failure to follow these instructions can result in serious injury, loss of life, or property damage.

  1. Remove the Head Assembly

Remove the Power Plate

To remove the power plate, perform the following steps:

  1. Before removing the power plate, disconnect the wiring.

  2. To disconnect wiring in the terminal block, insert an 8 mm (5/16 in) hex driver and rotate it counterclockwise.

  3. Using a T25 torque driver, loosen but do not remove screws.

  4. With the screws still in place, carefully lift the power plate upward to remove it from the metal bracket.

  5. Ensure the power plate is completely removed.

  6. Verify that no components or cables are obstructed after removal.

Remove the Wall Mount

To remove the wall mount, perform the following steps:

  1. Remove conduit wire from the station through the lower station bracket.

  2. Loosen the top screws using the T25 torx screwdriver and bottom nuts using the 10mm hex socket.

    Torque the screws to 5.7 Nm value.

  3. Lift the housing up and away from the station.

  4. If the brackets needs to be replaced then follow the steps:

    • Remove the two flange bolts (a) from the upper bracket.

    • Remove the two threaded posts and nuts (b) from the bottom bracket.

REVERSE THE ABOVE STEPS TO REINSTALL THE WALL MOUNT HOUSING AND BRACKETS.

Replace a Wall Mount

Perform the following steps to replace a wall mount:

When installing a new wall mount housing, it is required to drill to create holes for the conduit. Follow the steps to replace a new wall mount housing. This procedure does not apply to replacement of an existing wall mount.

  1. Use the new wall mount and drill or use the knockouts in the housing to create holes for the conduit. If drilling holes, drill near the center of the lower housing plate.

    (a) 33 mm (1.3 in) knockout

    (b) 24 mm (0.95 in) knockout (optional Ethernet wiring)

    Maximum sizes for larger conduit:

    • Two 40 mm (1.5 in) conduits, 0.75 inch conduit (optional Ethernet)

    • One 68 mm (2.5 in) conduit, 0.75 inch conduit (optional Ethernet)

  2. Snap lower bracket onto station.

To reinstall the housing and the conduit, refer to the Install the Conduit and Install the Housing section in the Install a Wall Mount chapter of the CP6000 Installation Guide.