Complete the Install

Do not reconnect the power after completing the installation (after installing the covers). An Authorized Commissioning Partner will commission, power on, pinpoint, and configure Pantograph Down 2000 after installation.

Complete Schunk SLS 201.102 Auxiliary Components Frame

Parts Needed

The following parts are needed from auxiliary components mounting frame install:

  • Rear cover

  • Side covers

Install Rear Cover

  1. Loosen (do not remove) M6 nuts (x6) on the rear cover.

    Technical illustration depicts the procedural step.

  2. Install the rear cover onto the left and right rails. Slide the cover until it locks into the keyholes.

    Technical illustration depicts the procedural step.

  3. Tighten the M6 nuts (x6). Torque to 5.6 Nm (50 in-lb).

    Technical illustration depicts the procedural step.

Install Side Covers

  1. Loosen (do not remove) the M6 nuts (x4) on the length of the left side cover.

    Technical illustration depicts the procedural step.

  2. Loosen (do not remove) M5 nuts (x4) on the side cover.

    Technical illustration depicts the procedural step.

  3. Install the left side cover. Make sure the cover seats into slots (x6).

    Technical illustration depicts the procedural step.

  4. Tighten M6 nuts (x4) to fasten the side cover. Torque to 5.6 Nm (50 in-lb).

    Technical illustration depicts the procedural step.

  5. Tighten M5 nuts at each end of the side cover (x1 nut per end). Torque to 4.5 Nm (40 in-lb).

    Technical illustration depicts the procedural step.

  6. Repeat above steps to install the right side cover. At the front and rear ends of the frame, align and fasten the left and right side cover together with nuts (x2 each end).

    Technical illustration depicts the procedural step.

Close Power Link 2000

Parts Needed

The following parts, saved from Power Link 2000 mount, are needed:

  • External bus bar safety covers

  • Side panels

  • Internal bus bar safety cover

Reinstall External Bus Bar Safety Covers

  1. Align the right external bus bar safety cover keyholes over nuts (x6).

    Technical illustration depicts the procedural step.

  2. Slide the safety cover up. Ensure the top edge of the safety cover is inserted into the grommet groove above it.

    Technical illustration depicts the procedural step.

  3. Tighten nuts (x6). Torque to (missing or bad snippet).

    Technical illustration depicts the procedural step.

  4. If applicable, repeat to install the left external bus bar safety cover.

    Technical illustration depicts the procedural step.

Reinstall Side Panels

(missing or bad snippet)

Reinstall Internal Bus Bar Safety Cover

  1. Vacuum any residue from the bottom of the enclosure.

  2. Install internal bus bar safety cover onto the hooks (x2) and latches (x2). Slide the cover down to engage the latch.

    Technical illustration depicts the procedural step.

Record MAC Address

Take a photograph of the Power Link 2000 activation QRClosed Quick Response code and MACClosed Message Authentication Code address, which can be found on the label affixed to the top of the Control and Communications Module (CCOMClosed Control and Communications Module). This information is used at Power Link 2000 setup.

Technical illustration depicts the procedural step.

Close and Lock Door

  1. Disengage the windstop and close the door.

    Technical illustration depicts the procedural step.

  2. Quarter turn the door latches (x2).

    Technical illustration depicts the procedural step.

Install Power Link 2000 Covers

Parts Needed

The following parts from the Power Link 2000 package are needed:

  • Front cover

  • Bottom crown

  • Top cap

Install Power Link 2000 Front Cover

  1. Insert any one side of the cover into the groove on the side cover.

    Technical illustration depicts the procedural step.

  2. Gently flex the cover to insert its other side into the groove on the other side panel. At the same time, align and hook the ball studs (x3) behind the cover into the holes (x3) in a bracket on the upper door.

    Technical illustration depicts the procedural step.

  3. Alternatively, you can hold and flex lower side of the cover slightly outward. While flexed, align the ball studs (x3) behind the cover with the holes (x3) in the bracket on the upper door and press in.

    Technical illustration depicts the procedural step.

  4. Make sure that the screws (x2) on the front upper cover are seated in their slots in the area light housing.

    Technical illustration depicts the procedural step.

Install Power Link 2000 Bottom Crown

Install the bottom crown. Torque captive screws (x3) to (missing or bad snippet).

Technical illustration depicts the procedural step.

Install Power Link 2000 Top Cap

  1. Align the screws (x4) and install the top cap.

    • Front screws (x2)

      Technical illustration depicts the procedural step.

    • Rear screws (x2)

      Technical illustration depicts the procedural step.

  2. Make sure that the top cap sides are seated on edges on top of the side panels (x2).

  3. Torque the rear screws (x2) to (missing or bad snippet) and front screws (x2) to (missing or bad snippet).

    Technical illustration depicts the procedural step.

Adjust Power Link 2000 Ratings Label

Power Link 2000 units ship from the factory with a 500 A output current ratings label. If the installed Power Link 2000 is configured for an output rating of value other than 500 A, an adjustment ratings label must be applied.

Parts Needed

The following part is needed, from the Power Link 2000 package:

  • Ratings adjustment label sticker sheet

Check and Adjust Label

  1. Verify the Power Link 2000 output rating per the site plan. If the rating is 500 A, skip this section. Otherwise proceed through the next steps.

  2. Locate the ratings label on the rear of the Power Link 2000.

    Technical illustration depicts the procedural step.

  3. Choose the appropriate ratings adjustment label from the label sticker sheet.

  4. Adhere the ratings adjustment label over the existing ratings label.

    Technical illustration depicts the procedural step.

Close and Lock PD Controller

  1. Vacuum any residue from the bottom of the enclosure.

  2. Close the door.

    Technical illustration depicts the procedural step.

  3. Quarter turn to lock the door.

    Technical illustration depicts the procedural step.

Recommended Checklist for Pantograph Down 2000

To adhere to ChargePoint best practices, complete the checklist before you leave the site.