Bottom Cap (Overhead Mounted)

This section provides information on replacing the bottom cap.

Required Tools and Materials

	T25 security screwdriver		Stepladder
	Hex socket (17 mm)		Torque paint pen

Before You Begin

1. Power off the charging station at the site electrical panel.

2. Determine if the Power Link 1000 has preassembled covers or unassembled components, remove them as necessary.

3. Open the door.

4. Remove upper bus bar safety cover.

5. Open the power plate cover.

   1. Release the tabs on the cover.

      

   2. Lift up from the bottom until it locks in the open position.

      

6. Remove the M10 nuts (use 17 mm socket) on each lug to uninstall the DC conductor lugs.

   While reinstalling torque the lug nuts to 19 Nm (168 in-lb) and mark all torqued nuts using a torque paint pen.

   

7. Pull the conduit LB bodies to remove the DC HV High Voltage wiring through the bottom.

   

AFTER REPLACING THE BOTTOM CAP, REVERSE THE ABOVE STEPS TO COMPLETE THE SERVICE.

Replace Bottom Cap

To replace the bottom cap, remove the M5 screws (x4) (use T25 security screwdriver).

While reinstalling, torque the screws to 2.8 Nm (25 in-lb).

REVERSE THE ABOVE INSTRUCTION TO REINSTALL AND COMPLETE THE SERVICE.