Ethernet to USB Kit

This topic provides information on replacing the Ethernet to USBClosed Universal Serial Bus kit.

Kit Components

This kit is for installing Ethernet to USBClosed Universal Serial Bus module on a Power Link 1000's pedestal frame.

 

Components for the Ethernet to USB module

  1. Ethernet to USBClosed Universal Serial Bus module (x1)

  2. M5 star washer nuts (x2)

  3. Cable ties (x5)

  4. 500 mm USBClosed Universal Serial Bus 3.0 Type B to Type C

Before You Begin

  1. Power off the charging station.

  2. Determine if the Power Link 1000 has preassembled covers or unassembled components, remove them as necessary.

Where to Install the Ethernet to USB Module

To locate where to install the Ethernet to USBClosed Universal Serial Bus module, complete the following steps:

  1. Open the upper and lower doors of the Power Link 1000 and engage the windstops for both the doors.

    Open the upper and lower doors and engage the windstops for both the doors

  2. Locate a grounding stud on the Power Link 1000's pedestal frame.

    Locate a grounding stud on the pedestal frame

  3. Use one of the provided M5 star washer nuts and partially install by pushing it only halfway onto the stud as shown below.

    Use one of the provided M5 star washer nuts and partially install by pushing it only halfway onto the stud

Routing and Installing the Ethernet to USB Module

To route and install the Ethernet to USBClosed Universal Serial Bus module, complete the following steps:

  1. Use the keyhole on the Ethernet to USBClosed Universal Serial Bus module to install on the stud (that has the partially installed M5 star washer nut).

    1. Mount the Ethernet to USBClosed Universal Serial Bus module onto the stud (as shown on the leftside of the figure below).

    2. Slide the module downward to lock the keyhole and notched tab onto the mounting stud (as shown on the rightside of the figure below).

    Mount the ETH2USB module onto the stud and Slide the module downward to lock the keyhole and notched tab onto the mounting stud

     

  2. Torque the nut (x1) to 4.5 Nm (40 in-lb), 8 mm socket.

    Torque the nut to 4.5 Nm or 40 in-lb using 8 mm socket.

  3. Plug the USBClosed Universal Serial Bus Type B end of the cable into the Ethernet to USBClosed Universal Serial Bus module.

    Plug the USB Type B end of the cable into the Ethernet to USB Module.

  4. Perform these two steps below:

    1. Route the cable through the door cable guide and along the main cable harness to the falcon (Control and Communication Module (CCOMClosed Control and Communications Module)) located on the Power Link 1000 door (as shown on the leftside of the figure below)

    2. Plug the USBClosed Universal Serial Bus Type C end of the cable into the falcon (Control and Communication Module (CCOMClosed Control and Communications Module)) (as shown by the inset in the figure below).

    Route the cable through the door cable guide and along the main cable harness to the falcon located on the door and Plug the USB Type C end of the cable into the falcon

  5. Route the Ethernet to USBClosed Universal Serial Bus cable through the existing cable tie guides.

    Route the Ethernet to USB cable through the existing cable tie guides.

     

  6. If needed, add more of the provided zip ties to zip tie the Ethernet to USBClosed Universal Serial Bus cable to the main cable harness.

  • Ensure that no LVClosed Low Voltage wires are at risk of being pinched or touching the HVClosed High Voltage cables.
  • Ensure that the door can open and close without pulling the connectors.

Fielding and Routing the Ethernet Cable

To field and route the Ethernet cable, complete the following steps:

  1. Field land the Ethernet cable on to the Ethernet to USBClosed Universal Serial Bus module

    Field land the Ethernet cable on to the Ethernet to USB module

  2. Route the field landed Ethernet cable into the provided cable guides.

    Route the field landed Ethernet cable into the provided cable guides.

AFTER INSTALLING, REVERSE THE STEPS UNDER Before You Begin section TO COMPLETE THE SERVICE.

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