Holster and Holster Bracket

This section provides information on replacing the holster and the holster bracket.

Required Tools and Materials

Orange and white icon that represents a tool or action.

T25 security screwdriver

    

Before You Begin

  1. Power off the charging station.

  2. Determine if the Power Link 1000 has preassembled covers or unassembled components, remove them as necessary.

  3. Open the lower door.

AFTER REPLACING THE COMPONENTS, REVERSE THE ABOVE STEPS TO COMPLETE THE SERVICE.

  • Confirm the charge cable connector type (CCS1, CCS2, CHAdeMO, or NACSClosed North American Charging Standard) and the left or right side that it is being installed to.
  • Ensure that the holster plate is installed on the same side as the cable (left or right).

Refer to the image below to identify the different charge cable connectors.

CCS1, CCS2, CHAdeMO, and NACS

Replace Holster

To replace the holster, complete the following steps:

  1. Disconnect the holster cable (only for locking holsters; skip this step if a holster is non-locking).

    Locking Holster

    locking holster

    Non-Locking Holster

    Non-locking holster

     
    The holster locking motor controller has 1 and 2 numbers on the cover. These numbers represent the cables from the locking motor controller. The cable from 1 is for the left side DC smart cable holster (holster near the door opening), and the cable from 2 is for the right side DC smart cable holster (holster near the door hinge).

    The cable from 1 is for the left-side DC smart cable holster and the cable from 2 is for the right-side DC smart cable holster

  2. Remove the M5 screws (x4) (use T25 security screwdriver) to remove the holster from its bracket.

    While reinstalling torque the screws to 2.8 Nm (25 in-lb).

REVERSE THE ABOVE STEPS TO REINSTALL THE HOLSTER.

The grounding wire (a) shown in the following image is required for NACSClosed North American Charging Standard Cable Holster.

NACSClosed North American Charging Standard Cable Holster:

Replace Holster Bracket with Single or Dual Holster Bracket

To replace the holster bracket with single and dual holster bracket, complete the following steps:

The image displays the dual holster bracket. If replacing with a single holster bracket, the steps are the same.

  1. Remove holster.

  2. Remove the M5 screws (x6) to remove the holster bracket (use T25 security screwdriver).

    While reinstalling torque the screws to 2.8 Nm (25 in-lb).

    Remove the six M5 screws to remove the holster bracket using T25 security screwdriver and while reinstalling torque the screws to 2.8 Nm or 25 in-lb

REVERSE THE ABOVE STEPS TO REINSTALL THE HOLSTER BRACKET.

While reinstalling, seat the bracket onto the two studs on the door to install in place.

While reinstalling, seat the bracket onto the two studs on the door to install in place.