Covers

To replace covers, complete the following steps:

Required Tools and Materials

Orange and white icon that represents a tool or action.

T25 security screwdriver

Orange and white icon that represents a tool or action.

Stepladder

Orange and white icon that represents a tool or action.

T10 Torx screwdriver

Orange and white icon that represents a tool or action.

Vinyl application tool

Orange and white icon that represents a tool or action.

Isopropyl pads

    

Before You Begin

  1. Refer to the site drawings and identify the charging stations to be serviced.

  2. End all charging sessions and activity for the stations to be serviced.

  3. Lift charging cable off the holster.

  4. Determine if the Power Link 1000 has preassembled covers or unassembled components, and continue to the applicable instructions.

    To request a change, contact ChargePoint Support (chargepoint.com/support).

    Unassembled and Preassembled Covers
    A. Unassembled

    B. Preassembled

    Unassembled cover components

    Preassembled cover components

    (a) Top cap

    (b) Upper trim

    (c) CCOMClosed Control and Communications Module trim (optional)

    (d) Middle trim

    (e) Upper cover

    (f) Holster trim

    (g) Lower trim

    (h) Lower cover

    (a) Top cap

    (b) Upper cover

    (c) Lower cover

  1. If you want to access a component in the upper or lower cabinet, power off and open the upper and/or lower door.

AFTER REPLACING THE COVERS, REVERSE THE ABOVE STEPS TO COMPLETE THE SERVICE.

Remove Unassembled Components

To remove unassembled components, complete the following steps:

  1. Upper trim (magnetic)

    Pry under one side to release. Pull out the trim.

    Pry under one side to release the Upper trim and pull out the trim

  2. Top cap

    Loosen the two screws (use T25 security screwdriver) at the front and rear side, and lift off the top cap.

    Front

    Technical illustration depicts the procedural step.Loosen the two screws using T25 security screwdriver at the front side to lift off the top cap

    Rear

    Technical illustration depicts the procedural step.Loosen the two screws using T25 security screwdriver at the rear side to lift off the top cap

     

  3. Optional: Control and Communication Module (CCOMClosed Control and Communications Module) trim

    Hold the top of the trim around the module. Pull up, down, and out.

    Hold the top of the trim around the module and pull up, down, and out.

  4. Middle trim

    Snap out from clips at center and sides.

    Snap out the middle trim from clips at the center and sides.

  5. Upper cover

    Reach up by the down light where the upper trim was. Pull out the upper cover.

    Reach up by the down light where the upper trim was and pull out the upper cover.

  6. Holster trim

    Hold the bottom of the holster trim. Pull down, up, and out.

    Hold the bottom of the holster trim and pull down, up, and out.

  7. Lower trim

    Pull out the lower trim.

    Pull out the lower trim.

  8. Lower cover

    Push in each side of the lower cover to slide out.

    Push in each side of the lower cover to slide out.

Install Unassembled Components

To install unassembled components, complete the following steps:

Notice the imprint on the trim shows which edge goes "UP."
Notice the imprint on the trim shows which edge goes UP.

  1. Push in the lower trim until it engages with the center and side clips.

    Push in the lower trim until it engages with the center and side clips.

  2. Insert the lower cover behind the lower trim. Simultaneously insert both sides of the lower cover.

    Insert the lower cover behind the lower trim. Simultaneously insert both sides of the lower cover.

     

  3. Hook the upper side of the holster trim onto two hooks and rotate in. Then, press the lower side of the trim into place.

    Hook the upper side of the holster trim onto two hooks and rotate in. Then press the lower side of the trim into place.

  4. Insert the upper cover into each side.

    Logo is on upper left.

    Insert the upper cover into each side.

  5. Align the upper cover and the ends of the middle trim. Hold the cover in position so that it does not block the trim clips.

    Align the upper cover and the ends of the middle trim. Hold the cover in position so that it does not block the trim clips.

  6. Push in the middle trim until it engages with the center and side clips.

    Push in the middle trim until it engages with the center and side clips.

  7. Align the upper trim with the magnetic side up. Insert the upper trim until it snaps into position.

    Align the upper trim with the magnetic side up. Insert the upper trim until it snaps into position.

  8. Hook the upper side of the CCOMClosed Control and Communications Module trim onto two hooks and rotate in. Then press the lower side of the trim into place.

    Hook the upper side of the falcon trim onto two hooks and rotate in. Then press the lower side of the trim into place.

  1. Align the screws (x4) (two at front and two at rear) and install the top cap.

    Front

    Technical illustration depicts the procedural step.Loosen the two screws using T25 security screwdriver at the front side to lift off the top cap

    Rear

    Technical illustration depicts the procedural step.Loosen the two screws using T25 security screwdriver at the rear side to lift off the top cap

     

  2. Torque the M5 screws (x2) at rear side to 2.8 Nm (25 in-lb) and M4 screws (x2) at front side to 1.7 Nm (15 in-lb) (use T25 security screwdriver).

 

Remove Preassembled Covers

To remove the preassembled covers, complete the following steps:

Top Cap

  1. Position a stepladder so you can reach the top cap.

  2. Loosen the two screws (use T25 security screwdriver) at front and rear side, and lift off the top cap.

    Front

    Technical illustration depicts the procedural step.Loosen the two screws using T25 security screwdriver at the front side to lift off the top cap

    Rear

    Technical illustration depicts the procedural step.Loosen the two screws using T25 security screwdriver at the rear side to lift off the top cap

     
Upper Cover

  1. Hold and flex the bottom center of the cover outward to remove the three ball studs out of the bracket on the upper door. While flexed, slightly slide the cover down to get the screws at the top edge of the cover out of the openings in the downllight housing.

  2. Slide the edge of the cover out of the groove.

  3. Rotate and bend out to slide the other edge out of the other groove.

 

Lower Cover

  1. Slide the cover up. While sliding up, press on the lower edge of the holster trim and lower edge of the cover to release the hooks behind the cover.

  1. Slide the edge of the cover out of the groove and then rotate and bend out to slide the other edge out of the other groove.

Replace ChargePoint Vinyls with Custom Branded Vinyls

To replace ChargePoint vinyls with custom branded vinyls, complete the following steps:

  1. Remove unassembled components or preinstalled covers.

  2. (Skip this step for unassembled components) Remove the trims (x4) on the upper and lower covers.

    1. Remove the M3 Torx screws (x24).

      • Upper cover screws (x8)

      • Lower cover screws (x16)

      Torque these screws to 0.57 Nm (5 in-lb).

    2. Remove the trims (x4) and keep them aside to reinstall later.

      • Upper cover trim

      • Lower cover trims (x3)

  3. Peel off the ChargePoint branded vinyls.

    • Upper cover vinyl

    • Lower cover vinyl

  4. Use an isopropyl pad to clean the adhesive residue and dust off the cover surfaces.

  5. Affix the new custom branded vinyls.

    Avoid scratching and stretching the vinyls while laying them.

    1. Remove the adhesive strip from the middle of the vinyl's back.

    2. Use the screw and trim cutouts in the middle of the vinyl to align it with the cover.

      • Cutouts on upper cover vinyl (x10)

      • Cutouts on lower cover vinyl (x16)

    3. Once aligned, gently press down on the adhesive surface to attach it to the cover.

    4. Once the middle of the vinyl is attached, remove the adhesive strip on the left or right side of the vinyl.

    5. Align the vinyl's edges with the cover and check for creases before attaching the adhesive surface to the cover. Repeat for the adhesive strip on the other side.

  6. (Skip this step for unassembled components) Reinstall the trims (x4) onto the upper and lower covers.

  7. Reinstall unassembled components or preinstalled covers.

Install Preassembled Covers

To install preassembled covers, complete the following steps:

  1. Notice the three brackets on the doors. Pins and hooks on the covers fit into these.

    Door brackets

    Upper door and cover:

    (a) Upper bracket with three clips

    (b) Three pins

    Lower door and cover:

    (c) Middle bracket

    (d) Middle hook

    (e) Lower bracket

    (f) Lower hook

Front Covers
The upper and lower covers fit into vertical grooves at the right and left. Notice the location of the grooves when viewed from the top.

Upper Cover

  1. Slide the left or right edge of the cover into the left or right groove.

  2. Rotate and bend in to slide the other edge into the other vertical groove.

    While rotating in, ensure the captive screws at the top edge of the cover do not come in contact with the downlight housing.

  1. Hold and flex the bottom center of the cover slightly outward and slide it up to mate with the downlight housing. Align and seat the captive screws with the openings in the downlight housing (screws will be tightened later when the top cap is installed).

    While flexed, align the three ball studs on the cover with holes into the bracket on the door, and press the cover in to clip in the ball studs.

Lower Cover

  1. Slide the left or right edge of the cover into the left or right groove and then rotate and bend in to slide the other edge into the other vertical groove.

    While sliding in the edges, hold the top edge of the lower cover just below the lower edge of the CCOMClosed Control and Communications Module trim, or overlap the top portion of the lower cover about 30-35 mm (1.25-1.5 in) over the bottom portion of the upper cover.

     

  1. Check the top and bottom corners to make sure the edges are seated in the groove, and then slide the cover down. While sliding down, press in on the lower edge of the holster trim and lower edge of the cover to engage the hooks behind the cover.

Top Cap

  1. Align the screws (x4) (two at front and two at rear) and install the top cap.

    Front

    Technical illustration depicts the procedural step.Loosen the two screws using T25 security screwdriver at the front side to lift off the top cap

    Rear

    Technical illustration depicts the procedural step.Loosen the two screws using T25 security screwdriver at the rear side to lift off the top cap

     

  2. Torque the M5 screws (x2) at rear side to 2.8 Nm (25 in-lb) and M4 screws (x2) at front side to 1.7 Nm (15 in-lb) (use T25 security screwdriver).

Upper or Lower Door

  1. Loosen the two screws from the door bracket (only if covers are unassembled).

       Loosen the two screws from the door bracket only if covers are unassembled

    Hold the middle of the door bracket. Lift and tilt out.

  2. Uninstall the four screws (use T25 security screwdriver) along the left side to open the door.

  3. At the hinges inside the door, rotate the orange-colored wind stops into the door gap (to prevent the door from accidentally closing while you work).

    At the hinges inside the door, rotate the orange-colored wind stops into the door gap to prevent the door from accidentally closing while you work.