Control and Communication Module (CCOM)/Display

This section provides instructions for replacing the CCOMClosed Control and Communications Module and display in the Power Link 2000. Refer to the appropriate subsection below:

To identify the Power Link 2000 variation, see Appendix A: Variation Identification.

8-Inch CCOM/Display Replacement

This section provides instructions for replacing the 8-inch CCOMClosed Control and Communications Module and display in the Power Link 2000.

Required Tools and Materials

Orange and white icon that represents a tool or action.

8 mm hex socket

Orange and white icon that represents a tool or action.

T25 Security screwdriver

Marker    

Before You Begin

Before servicing the component, complete the following steps:

  1. Power off.

  2. Remove these:

    1. Top cap

    2. Front lower cover

    3. Front upper cover

  3. Open the upper door.

After replacing the component, reverse the above steps to complete the service.

 

Replace the 8-Inch CCOM/Display

  1. Ensure all cables connected to the CCOMClosed Control and Communications Module are labeled as shown below.

    Depending on the Power Link 2000 configuration, there may be zero, one, two, or three USBClosed Universal Serial Bus cables connected to the CCOMClosed Control and Communications Module.

    Technical illustration depicts the procedural step.

    1. P312-02

    2. P312-08

    3. SSLANClosed Smart Switch Local Area Network

    4. ETH SURGE

    5. USBClosed Universal Serial Bus 1

    6. USBClosed Universal Serial Bus 2

    7. USBClosed Universal Serial Bus 3

    Check the label on each cable to ensure cables are plugged into the correct port on the CCOMClosed Control and Communications Module.

  2. Disconnect all cables from the CCOMClosed Control and Communications Module.

    Technical illustration depicts the procedural step.

    Each cable has a latch on its terminating connector, except for the USBClosed Universal Serial Bus cables. Ensure the latch snaps into the CCOMClosed Control and Communications Module receptacle connector with a click sound for a secure connection.

  3. Loosen the screws (x6) to remove the CCOMClosed Control and Communications Module/display cover.

    Technical illustration depicts the procedural step.

    Torque these screws to 2.8 Nm (25 in-lb).

  4. Loosen the hex nuts (x4) and slide the CCOMClosed Control and Communications Module/display up to remove it from the door.

    Technical illustration depicts the procedural step.

Reverse the above steps to reinstall with replacement FRUClosed Field Replaceable Unit.

15-Inch CCOM/Display Replacement

This section provides instructions for replacing the 15-inch CCOMClosed Control and Communications Module and display in the Power Link 2000.

Required Tools and Materials

T20 Screwdriver

Marker

Before You Begin

Before servicing the component, complete the following steps:

  1. Power off.

  2. Remove these:

    1. Top cap

    2. Front lower cover

    3. Front upper cover

  3. Open the upper door.

After replacing the component, reverse the above steps to complete the service.

 

Replace the 15-Inch CCOM/Display

  1. Ensure all cables connected to the CCOMClosed Control and Communications Module are labeled as shown below.

    Depending on the Power Link 2000 configuration, there may be zero, one, two, or three USBClosed Universal Serial Bus cables connected to the CCOMClosed Control and Communications Module.

    Technical illustration depicts the procedural step.

    1. P312-02

    2. P312-08

    3. SSLANClosed Smart Switch Local Area Network

    4. ETH SURGE

    5. USBClosed Universal Serial Bus 1

    6. USBClosed Universal Serial Bus 2

    7. USBClosed Universal Serial Bus 3

    Check the label on each cable to ensure cables are plugged into the correct port on the CCOMClosed Control and Communications Module.

  2. Disconnect all cables from the CCOMClosed Control and Communications Module.

    Technical illustration depicts the procedural step.

    Each cable has a latch on its terminating connector, except for the USBClosed Universal Serial Bus cables. Ensure the latch snaps into the CCOMClosed Control and Communications Module receptacle connector with a click sound for a secure connection.

  3. Loosen the screws (x6).

    Technical illustration depicts the procedural step.

    Torque these screws to 2.8 Nm (25 in-lb).

  4. Slide the CCOMClosed Control and Communications Module/display up to remove it from the door.

Reverse the above steps to reinstall with replacement FRUClosed Field Replaceable Unit.

8-Inch to 15-Inch Display Retrofit in Variation A Power Link 2000

This section provides instructions for retrofitting an 8-inch display with a 15-inch display in a Variation A Power Link 2000. If working with a Variation B Power Link 2000, see 8-Inch to 15-Inch Display Retrofit in Variation B Power Link 2000. To identify the Power Link 2000 variation, see Appendix A: Variation Identification.

Required Tools and Materials

T20 Torx screwdriver

T25 Security screwdriver

10 mm hex socket

Marker

Before You Begin

Before servicing the component, complete the following steps:

  1. Power off.

  2. Remove these:

    1. Top cap

    2. Front lower cover

    3. Front upper cover

  3. Open the upper door.

Disconnect the CCOM Cables

  1. Ensure all cables connected to the CCOMClosed Control and Communications Module are labeled as shown below.

    Depending on the Power Link 2000 configuration, there may be zero, one, two, or three USBClosed Universal Serial Bus cables connected to the CCOMClosed Control and Communications Module.

    Technical illustration depicts the procedural step. 

    1. P312-02

    2. P312-08

    3. SSLANClosed Smart Switch Local Area Network

    4. ETH SURGE

    5. USBClosed Universal Serial Bus 1

    6. USBClosed Universal Serial Bus 2

    7. USBClosed Universal Serial Bus 3

  2. Disconnect all cables from the CCOMClosed Control and Communications Module.

    Technical illustration depicts the procedural step.

 

Prepare for Door Replacement

The 15-inch CCOMClosed Control and Communications Module/display requires a new door to be installed. To prepare for door replacement, complete the following steps:

  1. Unplug the area downlight cable connector from the door.

    Technical illustration depicts the procedural step.

  2. Disconnect cable harness clips (x5) from the door.

    Technical illustration depicts the procedural step.

  3. Remove the temperature sensor from the door.

    Technical illustration depicts the procedural step.

  4. Disconnect the ground wire from the door. Save the nut for later use.

    Technical illustration depicts the procedural step.

  5. Store the cable harnesses within the station body.

    The cables must be stored within the station body to avoid damaging the cables.

Replace the Door

  1. Remove M5 screws (x4) at door hinges to remove the existing door.

    Technical illustration depicts the procedural step.

  2. Align the replacement door (with larger opening for 15-inch display) to the Power Link 2000 frame and secure it with M5 screws (x4) at the door hinges. Torque to 4.5 Nm (40 in-lb).

    Technical illustration depicts the procedural step.

Mount 15-Inch Display

The display is heavy and should not be dropped.
  1. Align and seat the 15-inch CCOMClosed Control and Communications Module/display fasteners into the keyholes on the door.

    Technical illustration depicts the procedural step.

  2. Tighten the fasteners (x6). Torque to 2.8 Nm (25 in-lb).

    Technical illustration depicts the procedural step.

Reinstall Connections to the Door

  1. Reinstall connections to the door.

    Technical illustration depicts the procedural step.

    1. Connect the ground wire (with nut saved from prior removal).

    2. Install the temperature sensor.

    3. Connect the cable harness clips (x5).

    4. Connect the downlight cable connector.

    Torque the ground wire nut to 5.6 Nm (50 in-lb).

  2. Connect cables to the 15-inch CCOMClosed Control and Communications Module.

    IMPORTANT:

    Technical illustration depicts the procedural step.

    1. P312-02

    2. P312-08

    3. SSLANClosed Smart Switch Local Area Network

    4. ETH SURGE

    5. USBClosed Universal Serial Bus 1

    6. USBClosed Universal Serial Bus 2

    7. USBClosed Universal Serial Bus 3

  3. The 15-inch CCOMClosed Control and Communications Module requires a Smart Antenna to function. Check if the CCOMClosed Control and Communications Module Cables is equipped with a Smart Antenna. If needed, install a Smart Antenna.

    Technical illustration depicts the procedural step.

  4. Reverse the initial steps taken to power off and open the Power Link 2000, with the following modifications:

    • When reinstalling the front cover, install the new front cover with larger opening for the 15-inch display.

      Technical illustration depicts the procedural step.

8-Inch to 15-Inch Display Retrofit in Variation B Power Link 2000

This section provides instructions for retrofitting an 8-inch display with a 15-inch display in a Variation B Power Link 2000. If working with a Variation A Power Link 2000, see 8-Inch to 15-Inch Display Retrofit in Variation A Power Link 2000. To identify the Power Link 2000 variation, see Appendix A: Variation Identification.

Required Tools and Materials

T20 screwdriver

T25 Security screwdriver

8 mm hex socket

Marker

Before You Begin

Before servicing the component, complete the following steps:

  1. Power off.

  2. Remove these:

    1. Top cap

    2. Front lower cover

    3. Front upper cover

  3. Open the upper door.

Disconnect the CCOM Cables

  1. Ensure all cables connected to the CCOMClosed Control and Communications Module are labeled as shown below.

    Depending on the Power Link 2000 configuration, there may be zero, one, two, or three USBClosed Universal Serial Bus cables connected to the CCOMClosed Control and Communications Module.

    Technical illustration depicts the procedural step. 

    1. P312-02

    2. P312-08

    3. SSLANClosed Smart Switch Local Area Network

    4. ETH SURGE

    5. USBClosed Universal Serial Bus 1

    6. USBClosed Universal Serial Bus 2

    7. USBClosed Universal Serial Bus 3

  2. Disconnect all cables from the CCOMClosed Control and Communications Module.

    Technical illustration depicts the procedural step.

Remove the 8-Inch Display

To remove the 8-inch display, complete the following steps:

  1. Loosen the screws (x6) to remove the display cover.

    Technical illustration depicts the procedural step.

  2. Loosen the hex nuts (x4) and slide the display up to remove it from the door.

    Technical illustration depicts the procedural step.

Remove the Adapter Bracket

To remove the adapter bracket, complete the following steps:

  1. Remove adapter bracket fasteners (x6).

    Technical illustration depicts the procedural step.

  2. Disconnect main cable harness clips (x2) from the door.

    Technical illustration depicts the procedural step.

  3. Remove the temperature sensor from the door.

    Technical illustration depicts the procedural step.

  4. Pull adapter bracket downward to remove.

    The top of the bracket has an anchor stud (a) that must pull out of the door frame.

    Technical illustration depicts the procedural step.

Mount the 15-inch Display

The display is heavy and should not be dropped.

To mount the 15-inch display, complete the following steps:

  1. Align and seat the 15-inch CCOMClosed Control and Communications Module/display fasteners into the keyholes on the door.

    Technical illustration depicts the procedural step.

  2. Tighten the fasteners (x6). Torque to 2.8 Nm (25 in-lb).

    Technical illustration depicts the procedural step.

Reinstall Connections to the Door

  1. Reinstall connections to the door.

    Technical illustration depicts the procedural step.

    1. Connect the main cable harness clips (x2).

    2. Install the temperature sensor.

  2. Connect cables to the 15-inch CCOMClosed Control and Communications Module.

    IMPORTANT: Check the label on each cable to ensure cables are plugged into the CCOMClosed Control and Communications Module as shown below. The cable port locations are reversed between the 8-inch CCOMClosed Control and Communications Module and 15-inch CCOMClosed Control and Communications Module.

    Technical illustration depicts the procedural step.

    1. P312-02

    2. P312-08

    3. SSLANClosed Smart Switch Local Area Network

    4. ETH SURGE

    5. USBClosed Universal Serial Bus 1

    6. USBClosed Universal Serial Bus 2

    7. USBClosed Universal Serial Bus 3

  3. Reverse the initial steps taken to power off and open the Power Link 2000, with the following modifications: