Standard Cable Management Kit (CMK)

This section provides instructions for replacing the standard CMK Cable Management Kit on the Power Link 2000.

Inspect the Box for Contents

Check the package for the following components:

1. Front cover

2. Rear cover

3. Mast

4. Single or dual swingarm assembly

5. M6 Torx screws (x5)

Required Tools and Materials

Installing or replacing the CMK Cable Management Kit requires at least two people. Bring these tools and materials:

	T25 Security screwdriver		Torx screwdrivers (T20, T30)
	Stepladder		Box cutter (required only if CMK Cable Management Kit is installed at minimum height)

Before You Begin

Before servicing the component, complete the following steps:

1. Power off.

2. Release the charging cables.

Replace the Standard CMK

To replace a standard CMK Cable Management Kit, complete the steps given below.

Remove the CMK covers

1. Flex any one side of the rear cover to remove the corresponding edge out of the groove on the mast.

   

2. Remove the other side edge out of the groove on the mast.

   

3. Repeat the above steps to remove the front cover.

Remove the swingarm assembly

1. Remove the screws (x5) (x4 at rear and x1 at front).

   

   Torque these screws to 5.6 Nm (50 in-lb).

2. Remove the swingarm assembly from the mast.

   

Remove the mast

Depending on the space or clearance available above the Power Link 2000, such as in a parking garage, the CMK Cable Management Kit may be installed with one of following two height settings:

• Maximum height: 2.41 m (7 ft 11 in)

• Minimum height: 2.21 m (7 ft 3 in)

If the mast is installed at minimum height, follow instructions below to remove the mast.

1. Loosen (do not remove) the screws (x6) through the screw holes at the back of the mast.

   

2. Unhook the mast from the screws.

   

If the mast is installed at maximum height, follow instructions below to remove the mast.

1. Loosen (do not remove) the screws (x8) through the screw holes at the back of the mast.

   

2. Unhook the mast from the screws.

   

Reinstall the CMK

To reinstall with a replacement standard CMK Cable Management Kit, complete the steps given below.

Install the mast

See Remove the mast, and reverse the steps to reinstall.

Install the swingarm assembly

See Remove the swingarm assembly and reverse the steps to reinstall.

Install the CMK covers

1. Find the front and rear covers shipped in the CMK Cable Management Kit package.

2. Insert one edge of the rear cover into one of the grooves on the rear side of the CMK Cable Management Kit mast.

   

3. Gently flex the rear cover to insert its other edge into the other groove on the rear side of the CMK Cable Management Kit mast.

   

4. Repeat the above steps for the front cover and ensure the following:

   • If installing covers on the standard CMK Cable Management Kit at maximum height, make sure that the front cover is resting on the two shoulder screws on the front side of the CMK Cable Management Kit mast.

     

   • If the CMK Cable Management Kit is installed at minimum height, cut its front cover to the following height:

     

Complete the Service

1. Reinstall the charging cable. See Release the cable and reverse the steps to reinstall.

   When reinstalling the cable, be sure to tighten the set screw securing the tetherball to the CMK Cable Management Kit. Torque to 4.5 Nm (40 in-lb).

   

2. Power On.