Tall Cable Management Kit (CMK)

This section provides instructions for replacing the tall CMK Cable Management Kit on the Power Link 2000.

Kit Components

Check the package for the following components:

1. Mast

2. Front and rear covers

3. Single or dual tall CMK Cable Management Kit assembly

4. M6 Torx screws (x8) and M10 hex screws (x4)

Required Tools and Materials

Installing or replacing the CMK Cable Management Kit requires at least two people. Bring these tools and materials:

	Torx screwdrivers (T20, T30)		6 mm hex wrench
	Stepladder (x2)		Box cutter

Before You Begin

Before servicing the component, complete the following steps:

1. Power off.

2. Release the cable.

Remove the Tall CMK

To remove the tall CMK Cable Management Kit, complete all steps given below.

Remove the CMK covers

See Remove the CMK covers.

Remove the tall CMK assembly

1. Remove the screws (x4),

   

   Torque these screws to 13.5 Nm (120 in-lb).

2. Remove the tall CMK Cable Management Kit assembly from the mast.

   

Remove the mast

1. Loosen (do not remove) the screws through the screw holes at the back of the mast.

   

2. Unhook the mast from the screws.

   

Reinstall the Tall CMK

To reinstall with the replacement tall CMK Cable Management Kit, complete the steps given below.

Install the mast

Depending on the space or clearance available above the Power Link 2000, such as in a parking garage, you can install CMK Cable Management Kit at the following heights:

• Maximum: 3 m (10 ft)

• Minimum: 2.41 m (7 ft 11 in)

1. Loosen the preinstalled screws if they are not loose, and hook the mast to the screws.

   To install CMK Cable Management Kit at maximum height, the mast hooks onto eight preinstalled screws.

   

   To install CMK Cable Management Kit at minimum height, do the following:

   1. Remove these preinstalled screws (x2 from the rear of the Power Link 2000).

      

   2. Loosen and hook the mast to these screws (x6).

      

2. Torque loosened screws to 5.6 Nm (50 in-lb) through the screw holes at the back of the mast.

   Maximum height:

   

   Minimum height:

   

Install the tall CMK assembly

See Remove the tall CMK assembly and reverse the steps to reinstall.

Install the sign covers

See Install the CMK covers.

Complete the Service

1. Reinstall the charging cable. See Release the cable and reverse the steps to reinstall.

   When reinstalling the cable, be sure to tighten the set screw securing the tetherball to the CMK Cable Management Kit. Torque to 4.5 Nm (40 in-lb).

   

2. Power On.