Replace Coolant Reservoir

To replace the coolant reservoir, complete the steps in this chapter:

Required Tools and Materials

Tools and Materials

	Head lamp		T25 and T27 Torx security screwdriver
	Stepladder		Safety glasses
	Lock out/tag out equipment		#2 Phillips screwdriver
	Lint-free absorbent cloth		Funnel
	ChargePoint replacement part #CPE250-RESERVOIR-F		ChargePoint replacement part #CPE250-COOLANT-F

Before you Begin

Complete the following procedures:

1. Power Off the Station.

2. Remove the Top Rear Panel.

Replace the Reservoir

1. Using absorbent cloths to guard against coolant spills, disconnect the two quick disconnect valves found on either side of the coolant reservoir (a) and (b).

   

2. Using absorbent cloths to guard against coolant spills, unscrew the level sensor cap (c) from the top of the reservoir. Dry the sensor line components and set them gently aside for later reinstallation.

3. Use a Torx T27 driver to remove the bottom reservoir screw (d). Keep the screw for later reinstallation.

4. Gently slide the coolant reservoir to the left and up, to release it from the right side bracket (e) and its shelf.

5. Place the new reservoir on the shelf and slide it to the right and down until it is seated in the bracket.

6. Use a Torx T27 driver to fasten the bottom reservoir screw. Torque to 0.6 Nm (5 in-lb).

7. Reinstall the level sensor line and fasten the top cap.

8. Connect both quick disconnects (a) and (b) on the sides. Hold a cloth around each valve and perform a push-pull test to ensure it is firmly seated.

9. Using a step ladder if needed, unscrew the reservoir cap (f). Use a funnel to fill the reservoir to the marked MAX line with coolant. Replace the reservoir cap.

   

10. Discard the old reservoir once it is empty of coolant.

REVERSE THE ABOVE STEPS TO REPLACE THE TOP REAR PANEL.

Power On the Station.